Custom Corrugated Boxes Manufacturer in China
Factory-direct custom corrugated boxes for e-commerce shipping, retail display, product protection, and export-ready B2B packaging. HS PACKFACTORY supports custom sizes, flute selection, printing, inserts, dieline review, sampling, and factory-direct quotes from Shenzhen, China.
Custom Corrugated Boxes for Shipping, Retail and E-Commerce
We manufacture custom corrugated packaging for brands, importers, distributors, Amazon sellers, retailers, and overseas B2B procurement teams that need protection, print quality, and export packing support.
What We Make
Mailer boxes, shipping boxes, RSC cartons, display shippers, wine carriers, retail-ready corrugated boxes, and corrugated boxes with inserts or dividers.
How We Specify
We review product weight, box structure, flute type, board grade, single wall or double wall board, stacking needs, and shipping route.
Printing Support
Options include flexo printing, digital printing for samples or small runs, CMYK offset litho-lamination, Pantone matching, and double-sided printing.
Order Support
Send dimensions, quantity, artwork, product weight, destination, and packing method. Our team can prepare a quote, dieline, sample plan, and export packing suggestion; see our export carton shipping marks guide for PO, SKU and carton-number preparation.
Corrugated Box Types We Manufacture
Choose the right corrugated structure for mailing, shipping, retail display, product protection, and export packing.
Need to compare shipping structures? Compare Corrugated Shipping Boxes vs Mailer Boxes →
Roll End 3 Flap Lock
A strong mailer-style structure for e-commerce, subscription kits, and retail-ready parcel packaging.
Wine Carrier
Designed for bottle carrying, retail display, gift sets, and better separation during handling.
Slotted Container
A practical structure for shipping cartons, master carton packing, and heavier product protection.
Gusset Folder
Suitable for flat items, books, documents, sample kits, and products needing edge protection.
Self Locking Folder
A no-glue or reduced-glue style for flat-shipping products and faster warehouse packing.
One Piece Mailer
Common for Amazon-style parcel shipping, subscription boxes, apparel, gifts, and e-commerce returns.
Pizza Style Box
A shallow fold-over structure for food, bakery, apparel, retail kits, and flat product sets.
Full Slotted Container (RSC)
RSC / FEFCO 0201 style for master cartons, export cartons, stacking, palletizing, and shipping protection.
Box with Custom Insert
For fragile products, PR kits, cosmetics, electronics, gift sets, and mixed-item packaging layouts.
Reverse Tuck End
A micro-corrugated retail box option for lightweight products needing stronger board than paperboard.
Materials, Flute Options and Shipping Strength
Corrugated box performance depends on product weight, flute profile, wall construction, compression strength, packing method, palletizing, and final shipping route.
For a broader comparison of paperboard, corrugated, rigid and protective packaging choices, see our packaging material selection guide.
For a deeper understanding of flute selection, ECT, BCT and shipping conditions, review our corrugated box strength guide before finalizing your carton specification. For paper thickness terminology used in specifications, see the paper weight GSM vs PT guide.
For a buyer-focused comparison of profile directions and approval inputs, review our corrugated flute types guide.
E Flute
- Good for small mailer boxes, cosmetics, retail kits, and subscription packaging.
- Provides a smoother surface for higher-quality printing than larger flutes.
- Often used when presentation matters but the product is not too heavy.
B Flute
- A balanced choice for e-commerce packaging, bottle carriers, and general shipping boxes.
- Useful when the box needs more protection than micro-flute retail packaging.
- Works for many parcel shipping and warehouse packing needs.
C Flute
- Often used for shipping cartons that need more cushioning and stacking support.
- Suitable for master carton packing, export cartons, and larger product shipments.
- Recommended when product weight and compression risk are higher.
BC Double Wall
- Better for heavier, fragile, or long-distance export shipments.
- Supports stronger stacking and palletizing when the box size is large.
- Can be reviewed with ECT, BCT, drop test, or transit test needs when applicable.
How to Choose a Corrugated Box Specification
Use this table as a starting point before requesting a quote. Final specifications should be confirmed after dieline review, sample testing, and artwork approval.
| Buyer Goal | Specification to Review | Common Recommendation | What to Send Us |
|---|---|---|---|
| E-commerce parcel shipping | Mailer structure, product weight, drop risk, dimensional weight | One-piece mailer, roll end style, E flute or B flute depending on product weight | Product size, weight, shipping route, order quantity, and packing photo |
| Master carton or export carton | RSC / FEFCO 0201, stacking height, palletizing, compression strength | C flute, B flute, or BC double wall with ECT / BCT review when applicable | Carton size, units per carton, gross weight, pallet plan, destination country |
| Retail-ready corrugated packaging | Print quality, surface smoothness, shelf display, inside and outside artwork | E flute or litho-laminated corrugated board for better graphics | Artwork file, Pantone or CMYK values, display requirement, finish preference |
| Fragile product protection | Movement inside the box, insert height, cavity clearance, shock risk | Corrugated dividers, paper inserts, EVA foam, molded pulp, or mixed-material inserts | Real product size, product weight, surface sensitivity, and reference layout |
| Food, coffee, or bakery packaging | Material contact needs, grease or moisture risk, display and delivery route | Project-specific paper, coating, window, or inner packing review when applicable | Food type, packing method, local compliance needs, and expected shelf use |
Printing Options for Corrugated Packaging
The best printing method depends on your artwork complexity, brand color requirement, order quantity, surface finish, and retail presentation goal.
Flexo Printing
Best for shipping cartons, simple logos, handling marks, and cost-controlled larger runs where artwork is not photo-heavy.
Digital Printing
Useful for samples, short runs, variable artwork, test campaigns, and lower-volume projects before committing to mass production.
Offset Litho-Lamination
Suitable for full-color retail packaging, gift boxes, display boxes, and corrugated boxes that need stronger visual presentation.
Pantone Matching
Recommended when brand color consistency matters. Buyers should confirm Pantone references and approve a sample before production.
Inserts, Dividers and Protection Planning
Corrugated boxes should not rely on the outer box only when products are fragile, heavy, mixed-size, or courier-shipped.
For shipping-sensitive projects, use our outer box and insert selection guide to review product movement, internal support, and carton strength together.
Custom Inserts & Dividers
We can review corrugated dividers, die-cut paper inserts, paperboard trays, EVA foam, molded pulp, top pads, bottom pads, and buffer zones based on product weight and surface sensitivity.
Explore Corrugated Box Inserts →Box and Insert Together
For PR kits, skincare sets, electronics accessories, gift sets, and mixed-item packaging, the outer box and insert should be reviewed together before sampling.
Explore Corrugated Boxes with Inserts →
Corrugated Packaging for E-Commerce, Retail and Export
Different products need different box strength, printing methods, inserts, and packing routes.
For corrugated cases that move from transit into store replenishment or shelf display, use our retail-ready case planning guide to coordinate case pack, shelf dimensions, product orientation, opening method, barcode zones, transit protection and retailer-specific approval.
For display-focused projects, use our retail display format comparison to review Counter and Floor directions before the final dieline and pack-out are approved.
Cosmetics & Beauty
Mailer boxes, gift sets, display shippers, and protective inserts for skincare and beauty products.
FoodFood & Beverage
Corrugated packaging for bakery, beverage, coffee, takeout, and retail food packaging needs.
ElectronicsConsumer Electronics
Shipping boxes, inserts, foam, dividers, and export packing for electronics accessories and devices.
ToysToys & Games
Retail-ready corrugated packaging, display boxes, mailers, and carton packing for toy and game brands.
TCGPlaying Cards & TCG
Parcel shipping and master carton planning for card decks, game kits, subscription packs, and retail sets.
CoffeeCoffee Packaging
Mailer boxes, subscription cartons, display shippers, and export packing for coffee and beverage brands.
From Dieline to Export Packing
Our Shenzhen team reviews structure, artwork, materials, sampling, production, quality control, carton packing, and export delivery details before mass production.
Quote Review
We review box size, product weight, quantity, structure, printing, inserts, packing method, and destination.
Dieline & Artwork Check
Our team checks dielines, bleed, barcode, QR code, Pantone, CMYK, fold lines, and print-safe areas.
Sample Approval
Physical samples help confirm size, structure, insert fit, print quality, assembly, and shipping protection.
Mass Production
Approved jobs move into printing, litho-lamination when needed, die cutting, gluing, inspection, packing, and export coordination.
Quality Checks Before Corrugated Box Production
Before mass production, these details reduce structural, print, packing, and shipping risks.
Structure & Strength
- Product size, product weight, box inner size, and box outer size.
- Box style, flute type, single wall or double wall board, and board grade.
- ECT, BCT, Mullen burst, compression strength, drop test, or transit test needs when applicable.
- Insert, divider, top pad, bottom pad, foam, paper insert, or buffer space requirement.
Artwork & Printing
- Final dieline approval and artwork file in AI, PDF, or editable vector format.
- CMYK, Pantone references, barcode, QR code, warning marks, and brand color requirements.
- Flexo, digital, offset litho-lamination, double-sided printing, or simple logo printing.
- Varnish, lamination, coating, window patch, or surface finish confirmation.
Packing & Export
- Sample approval with the real product whenever possible.
- Master carton packing, export carton marks, pallet method, and stacking height.
- Shipping destination, humidity exposure, container loading, courier handling, and warehouse method.
- ISO 9001, FSC and BSCI documentation may be provided when applicable to the project and buyer requirements.
EU PPWR Preparation for Corrugated Box Projects
For EU-bound corrugated packaging, the useful starting point is a project-level review of the box structure, material system, attached components, and packing configuration. This supports a clearer quotation and sampling brief without treating a fibre-based box as automatically compliant or assigning an unverified recyclability grade.
Board & Structure
Map the liner, fluting, flute profile, board grade, box style, and single-wall or double-wall construction. Product weight, compression needs, stacking pattern, storage, and shipping conditions should be considered together before the dieline and sample specification are frozen.
Surface & Components
Record printing, coating, varnish, and lamination where applicable, together with tape, adhesive, labels, inserts, dividers, handles, and closures. Mixed-material or attached components should be identified separately because they can affect project-level sorting and recycling review.
E-commerce & Transport Configuration
Review product-to-box fit, internal void, pack quantity, inserts or dividers, shipment labels, and whether the box functions as e-commerce, grouped, or transport packaging. Right-sizing information is most useful while the packaging configuration can still be adjusted.
For Article 6 preparation, corrugated board being fibre-based does not by itself establish a future recyclability result. Board construction, print and treatment choices, and every attached component still require project-level review. Use our PPWR recyclability and Design for Recycling guide for the detailed regulatory framework.
For grouped, transport, and e-commerce formats, discuss product fit and internal void before dimensions and pack-out are final. Our PPWR empty-space requirements for corrugated e-commerce boxes explains the Article 24 scope and calculation boundary; the commercial page does not determine compliance automatically.
Documentation coordination can begin with the board specification, component list, drawings or dielines, supplier information, sample records, and applicable test evidence. See the PPWR documentation and Declaration of Conformity workflow for the detailed evidence-file process and operator responsibilities.
For a project review, send: product dimensions and weight, box style and pack quantity, board or flute target, printing and surface requirements, tape or label details, insert or divider information, intended market, packaging role, available drawings, and any supplier or test evidence. HS PACKFACTORY can support structure discussion, dieline review, sample development, packing-configuration review, documentation coordination, and quotation preparation.
Review Your Corrugated Box ConfigurationCorrugated Packaging Production Examples
Examples of printed mailers, protective packaging, and retail-ready corrugated display projects.
Corrugated Packaging Quality & Compliance
ISO 9001, FSC and BSCI documentation may be provided when applicable to the project and buyer requirements.
Why Work With HS PACKFACTORY
Work with a factory-direct branded paper packaging manufacturer that understands B2B procurement, structural packaging, print quality, sampling, and export coordination.
Shenzhen Factory Since 1999
Long-term experience in corrugated boxes, folding cartons, rigid boxes, paper bags, labels, inserts, and complete paper packaging solutions.
Engineering Support
Our team can help with structure, flute selection, board grade, dielines, sample review, inserts, and packaging improvement.
Factory-Direct Communication
We support practical communication for brands, importers, distributors, Amazon sellers, and B2B procurement teams.
Related Corrugated Packaging Guides
Useful resources for buyers comparing corrugated board, shipping boxes, mailers, and custom packaging from China.
What Is Corrugated Fiberboard?
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Read the Guide →Corrugated Packaging Buyers Guide
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Read the Guide →Shipping Boxes vs Mailer Boxes
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Read the Guide →Custom Mailer Boxes for E-Commerce
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Read the Guide →Black Friday E-commerce Packaging Planning
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Black Friday e-commerce packaging guideQ4 Corrugated Packaging Planning
Plan Black Friday e-commerce shipping, sample approval, board strength, export carton packing, and Q4 production schedules.
Q4 corrugated packaging planningCorrugated Mailer Box Structural Optimization
Learn how structure, board choice, inserts, dimensional weight, and export carton planning affect corrugated mailer performance.
Read the Guide →Custom Packaging MOQ Guide
Understand how structure, board grade, printing, finishing, and packing affect practical minimum order quantities.
Read the Guide →Custom Packaging Lead Time Guide
Plan artwork confirmation, sampling, approval, mass production, and export coordination.
Read the Guide →Importing Custom Boxes from China
Review Incoterms, packing details, freight planning, documentation, and buyer-side preparation.
Read the Guide →Custom Corrugated Boxes FAQ
These answers cover MOQ, materials, printing, dielines, sampling, lead time, shipping protection, pallet efficiency, and export packing.
What is the MOQ for custom corrugated boxes?
Can you print full-color artwork on corrugated boxes?
Which flute is best for my product?
Can you make mailer boxes, shipping boxes, RSC cartons and display shippers?
Do you provide inserts or dividers for fragile products?
How do you check box strength for export shipping?
How long does sampling and mass production usually take?
What information should I send for a faster quote?
What to Send for a Faster Quote
Share the details below so our packaging engineers can prepare a more accurate factory-direct quote.
Product Details
- Product dimensions, product weight, and order quantity.
- Preferred box style, such as mailer box, RSC carton, wine carrier, display shipper, or box with insert.
- Flute preference, required shipping strength, drop test, compression strength, or transit test requirement.
Printing & Structure
- Logo, CMYK, Pantone, flexo, digital, or offset litho-laminated printing requirements.
- Insert, divider, foam, paper insert, window cut-out, top pad, bottom pad, or buffer pad needs.
- Artwork file, dieline, reference packaging photos, or real sample if available.
Procurement Needs
- Shipping destination and packaging protection concerns.
- Master carton packing method, palletizing requirement, stacking height, and dimensional weight concerns.
- Target budget, timeline, sample requirements, and document needs when applicable.
Start Your Custom Corrugated Box Project
Send us your dimensions, quantity, artwork, product weight, shipping destination, and packaging goal. HS PACKFACTORY can help review the box structure, flute type, board grade, printing method, inserts, sample plan, packing method, palletizing, and export delivery requirements.